TBH its all speculative....if you ever designed and build something, you'll realize that you design for everything you can think of, and you always end up breaking something...thats why you test. The only thing you can hope for is that when you finally go to race, everything should have been broken has been broken....
The closer to limit you build and design something, and I am sure now they are doing it on a knife edge since the competition is much more intense, you have much less wiggle room for something to go wrong. With stuff like composite, which ultimately is the downfall of the technology is that it is not only PITA to manufacture, it is PITA to do it consistently, and when you are building 3-6 cars a year, the chances of each one to be identical is slim to none, and the chances of that to be EXACTLY what you designed is also very low....
Today its Peugeot, tomorrow it can be Audi, Wirth, or Aston.....if you are not breaking something, especially in testing, you are not pushing hard enough....
University of Toronto Formula SAE Alumni 2003-2007
Formula Student Championship 2003, 2005, 2006
www.fsae.utoronto.ca